Conductive Polymer Hybrid ECAPs

Both "conductive-polymer hybrid aluminum electrolytic capacitors" and "conductive-polymer electrolytic capacitors" are types of electrolytic capacitors, each of which uses a con­ductive polymer material as the electro­lyte. However, there are some differen­ces in terms of con­struction and operation.

A "conductive polymer electrolytic capacitor" consists of two electrodes sepa­rated by a thin layer of dielectric material, usually an oxide layer on the sur­face of one of the electrodes. The electro­lyte used in these capa­citors is a conductive polymer material that allows current to flow between the two electrodes. The capaci­tance of the capacitor is deter­mined by the surface area of the electrodes and the distance between them.

Conductive Polymer Hybrid Electrolytic Capacitors - Advantages over alternatives - Consulting CAPCOMP GmbH

Hybrid design enables higher capacitance at low ESR

A "conductive polymer hybrid aluminum electrolytic capacitor", on the other hand, combines the advan­tages of alu­minum electrolytic capacitors and "conductive polymer electrolytic capacitors." It consists of an anode made of alu­minum foil, a cathode made of con­ductive polymer, and an electrolyte that is a combi­nation of a liquid electro­lyte and a con­ductive polymer material. This hybrid design enables high capa­citance while main­taining the low equi­valent series resistance (ESR) and low leakage current of con­ductive polymer capa­citors, while providing the high voltage rating and high ripple current capability of alu­minum electro­lytic capacitors.

Both types of capacitors function similarly in that they store electrical charge on their plates when a voltage is applied to them. However, the polymer material used in these capa­citors allows for a faster charge and discharge cycle com­pared to conven­tional electrolytic capacitors, resulting in improved perfor­mance in high-frequency appli­cations.

Design differences

Overall, the main difference between "conductive polymer hybrid alu­minum electro­lytic capa­citors" and "conductive polymer electrolytic capacitors" is in their design, with the hybrid design providing a balance bet­ween the advan­tages of both alu­minum electrolytic capacitors and conductive polymer electro­lytic capacitors.

In the end, the best technical and eco­nomical choice depends on the require­ments of the specific application. We will be happy to advise you!

Promotion: Sample Kit Spring 24

Sample kit: Conductive polymer electrolytic capacitors

For interested industrial customers during springtime we will offer again a free sample kit with a selected assortment of different polymer hybrid capacitors.

The offer is only valid for a short time and is limited in quantity

Yes, I am interested in

Advantages Hybrid ECaps

  • Failure Mode = Open
    Great advantage in case of defects: In failure mode, the hybrid polymer capa­citor acts like a fuse in a series circuit (similar to ultracaps)
  • High temperature stability
    Lower increase of ESR at low temperatures
  • Lower sensitivity to humidity
  • High conductivity
  • High ripple current strength in small package size
  • Lower ESR compared to polymer ELKOs
  • Higher dielectric strength (liquid portion of electrolyte)
  • Higher volume capacitance (large effective surface area)
  • Lower leakage currents than e.g. tantalum capa­citors and thus
    better circuit efficiency; lower intrinsic losses.
  • Applications: Outdoor and low-temperature applications, voltage regulation circuits, power supplies, automotive technology

Datasheets

Dokumenttyp Hersteller Bezeichnung Datei
Datasheet SAMWHA * Conductive Polymer Hybrid E-Cap | all types: Radial Lead, SMD | Overview 06-23 - CAPCOMP range PDF 882.5 Kb
Datasheet SAMWHA * Conductive Polymer Hybrid E-Cap | YB Type, Radial Lead | Overview 06-23 - CAPCOMP range PDF 172.1 Kb
Datasheet SAMWHA * Conductive Polymer Hybrid E-Cap | YC SMD Type | Overview 06-23 - CAPCOMP range PDF 314.8 Kb
Datasheet SAMWHA * Conductive Polymer Hybrid E-Cap | YG Radial Lead | Overview 06-23 - CAPCOMP range PDF 169.2 Kb
Datasheet SAMWHA * Conductive Polymer Hybrid E-Cap | YH SMD Type | Overview 06-23 - CAPCOMP range PDF 257.0 Kb
Datasheet SAMWHA * Conductive Polymer Hybrid E-Cap | YK SMD Type | Overview 06-23 - CAPCOMP range PDF 211.8 Kb
Datasheet SAMWHA * Conductive Polymer Hybrid E-Cap | YL Type, Radial Lead | Overview 06-23 - CAPCOMP range PDF 212.4 Kb
Datasheet SAMWHA * Conductive Polymer Hybrid E-Cap | YM Type, SMD | Overview 06-23 - CAPCOMP range PDF 217.5 Kb
Datasheet SAMWHA * Conductive Polymer Hybrid E-Cap | YT Type, SMD | Overview 06-23 - CAPCOMP range PDF 199.7 Kb
Catalogue SAMWHA Conductive Polymer Hybrid E-Cap | SAMWHA Catalogue 2023 PDF 418.5 Kb

Advantages of hybrid ELKOs over alternatives

Hybrid vs Tantal Capacitors Hybrid vs Polymer Capacitors Hybrid vs Elektrolytic Capacitors Hybrid vs MLCC
  • Higher safety
  • Peak performance at high humidity
  • Hybrid ECaps available for high voltages
  • Higher safety
  • Hybrid ECaps available for high voltages
  • Higher ripple current strength
  • Higher reliability
  • Smaller component design
  • Higher safety
  • No capacity losses due to DC BIAS
  • Higher reliability
Advantages of Conductive Polymer Hybrid ELKOs over alternatives
Advantages of Conductive Polymer Hybrid ELKOs over alternatives
Frequency/capacity characteristics of hybrid ECaps compared to pure polymer and standard electrolytic capacitors
Frequency/capacity characteristics of hybrid ECaps

Specific advantages of SAMWHAs hybrid caps

SAMWHAs Conductive Polymer Hybrid Aluminum Electrolytic Capacitors have the advantages of both Aluminum electrolytic capacitors and conductive polymer capacitors. They consist of conductive polymer and liquid electrolyte.

Summary of key features:

  • Superior ripple characteristic (Ultra low ESR)
  • Short circuit risk solution (Failure mode : Open)
  • Excellent moisture resistance
  • Long life & High reliability
  • Superior temperature characteristic
  • Set miniaturization
  • No capacitance reduction by DC BIAS
  • AEC-Q200 compliant

Certification:

  • ISO14001/IATF16949 for Automotive Certificate

Popular Applications:

  • Automotive
  • Communication Repeaters
  • Vacuum Cleaner

Specifications:

SAMWHA Conductive Polymer Hybrid Aluminum Electrolytic Capacitors - Types & Specs
Temperature-/ESR characteristics of hybrid ECaps compared to pure polymer and standard electrolytic capacitors
Temperature-/ESR characteristics of hybrid ECaps

Company & News

SAMWHA ECAP News I/24

New VX series for high tempe­ra­ture cha­rac­te­ris­tic  | Upgra­ded snap-in HE series with higher vol­tage  | New size of con­duc­tive poly­mer Hybrid Al ECAPs

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Examples:

QS/QM, Health & Safety, Certificates of Conformity, Compliance and Environmental Certificates

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Why are components like ultracaps called different names?

The variety of terms is explained by the English-language terms commonly used in the electronics industry, which are often mixed with German terms or used synonymously. In some cases, manufacturers have also introduced artificial terms to better distinguish themselves from competitors. Here are the most important examples:

Double layer capacitors (DSK) are referred to synonymously as:

  • EDLC (Electric Double Layer Capacitor)
  • Supercapacitors = Supercaps
  • Ultracapacitors = Ultracaps
  • Goldcap™ [Panasonic]
  • Boostcap™  [Maxwell]
  • Greencap™  [Samwha]
  • PURIXEL™  [Pureechem] for supercap cells
  • PURETRON™  [Pureechem] for supercap modules

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